Custom Mailer Boxes: Retail & E-Commerce Shipping
Mailer boxes are one-piece shipping and retail boxes that fold flat for storage and pop up ready to ship, with no separate lid needed. Order them custom printed with your logo and branding, built to your exact dimensions.
Configure & Order
Mailer Box Options for Every Shipment
This selection includes mailer boxes in kraft, corrugated, and rigid board, available in any size for food, beverage, cosmetic, or multi-product e-commerce shipments. Each box can be printed using digital, offset, or screen printing and finished with matte, gloss, soft-touch, spot UV, foil, or embossing to match your brand.
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Folding Caron
Lightweight board for retail boxes and lighter products. Clean print surface, cost-effective at volume.
Corrugated
Fluted board with real crush protection in multiple flute grades. The workhorse for shipping and mailers.
Rigid
Thick chipboard with a premium, weighty feel. Built for gift-tier and higher-priced products.
Kraft
Recyclable, natural-brown board with a tactile, unbranded feel. The default for eco-first brands.
Material
Stock Type and Thickness
A box is only as good as the board it’s cut from. Here are the four stocks we run; pick by how your product ships and how you want it to feel.
Why Choose Us
Present your small business as a Brand
You don’t need an enterprise budget to look like an established brand. We handle the structure, the print, and the finish so your packaging earns its place on the shelf and in the unboxing.
Packaging strategies
We help you pick the box, stock, and finish that fit your product and your margins. Not the most expensive option; the right one
Idea to Production
Bring a rough concept, or a competitor's box you want to beat. We turn it into a manufacturable design with real specs.
In-House Design & Artwork
Our designers build your dieline and artwork in-house. No outsourced middle layer, no guesswork on print-readiness.
Prototypes & 3D Mockups
See your box as a 3D mockup, then order a physical prototype before you commit to a full run.
Worldwide Delivery
We manufacture direct and ship to 100+ countries, with quality checked before anything leaves the floor.
Free & Reliable Shipping
Free shipping on bulk orders, tracked to your door, on the turnaround we quote.
Foil Stamping
Add a metallic or holographic sheen to your logo or key elements. Foil catches the light and signals premium the second a customer picks up the box.
- Gold, silver, rose gold, holographic, and more
- Works on every box style and material
- Pairs cleanly with matte lamination
- No extra setup fee on standard foils
Emboss/Deboss
Press your logo or pattern into the stock for a raised or recessed texture customers feel before they read it. No ink; the impression does the work.
- Single-level or multi-level dies
- Works on Kraft, SBS, and rigid stock
- Pairs with foil for a tactile, premium hit
- Best on uncoated and matte surfaces
Lamination
A protective film over the printed surface that locks in the finish and guards against scuffs, moisture, and handling.
- Matte for a soft, muted look
- Gloss for high shine and color pop
- Soft-touch for a velvet feel
- Extends durability on shipping and retail boxes
Spot UV
A high-gloss coating on select areas: logo, title, pattern; for sharp contrast against a matte background.
- Gloss-on-matte contrast
- Highlights logos and key artwork
- Pairs with soft-touch lamination
- Registered precisely to your dieline
Custom Inserts
Fitted inserts that hold product in place, cut movement in transit, and control the reveal on opening.
- Foam, corrugated, or paperboard
- Cut to your exact product dimensions
- Protects fragile and multi-piece items
- Builds a deliberate unboxing sequence
Custom Styles
A cut-out with clear film so customers see the product without opening the box, built for retail shelves.
- PET or PVC film options
- Any shape, sized to your dielines
- Ideal for food, cosmetics, and gifts
- Balances protection with visibility
Unlimited Customizations
Every Detail, Your Way
Endless finishing options so your apparel packaging looks exactly how you imagined it — and then some.
Packaging Made Easy.
Four steps, no back-and-forth. Send your spec or a rough idea. We build the dieline and a 3D mockup for your approval, print and produce with a color check before the run, and ship to your door. You get one dedicated contact the whole way, someone accountable, not a ticket queue.
Customer Stories
Brands That Trust P&S
From boutique fashion labels to fast-growing DTC brands; here’s what our customers are saying.
“The magnetic closure boxes for our accessory line look absolutely stunning. The foil stamping on our logo is better than anything I’ve seen at twice the price.”
Michael Schmidt.
Founder, Bloom Apparel Co.
“We switched to P&S for our clothing boxes and the difference was immediate. Our customers now post unboxing videos without asking, says everything.”
Owner, STD Leather Co.
“As a shoe brand, I was nervous about minimums and quality. P&S had no MOQ and the shoe boxes arrived within time, perfect quality, every single time.”
CEO, Strider Footwear.
Common Questions
Frequently Asked Questions
Everything you need to know about ordering custom apparel packaging.
What are custom mailer boxes used for?
Mailer boxes are used for shipping and presenting products in one step, with no separate lid needed. They work for e-commerce orders, subscription boxes, and retail shipments, mailing items such as food, beverages, or cosmetics directly to customers while combining protection with a branded, printed exterior.
What materials are custom mailer boxes made from?
Mailer boxes can be made from kraft, corrugated board, or rigid chipboard, depending on the weight and durability your product needs. Heavier or fragile items are better suited to corrugated flutes, while lighter products can use standard kraft or SBS board. All material options are available in any custom size.
Can I order custom mailer boxes in wholesale quantities?
Yes, mailer boxes are available at wholesale pricing with no minimum order quantity, so you can order the exact volume your business needs, whether that’s a small batch or a large production run. Wholesale orders also qualify for free shipping, making it easier to scale packaging costs as your order size grows.
What printing and finishing options are available for mailer boxes?
Mailer boxes can be printed using digital, offset, flexo, or screen printing, letting you add full-color designs, logos, and product information to the exterior. Finishing options include matte or gloss lamination, soft-touch coating, spot UV, foil stamping, and embossing, so you can match the box finish to your brand’s look.
Can I get custom sizes for my mailer boxes?
Yes, mailer boxes can be produced in any custom size to fit your specific product dimensions, rather than being limited to standard stock sizes. This is useful for irregularly shaped items or multi-product shipments, where a snug fit reduces movement during transit and lowers the amount of void fill needed.
Can I get a sample before placing a bulk order?
Yes. Order a sample or a sample kit to check the stock, print, and fit around your garment before committing to a full run.